Best Track Saw for Doors: 2025 Expert Review
DR Joinery
Expert Joiner & Bespoke Fittings Specialist
Fitting a door sounds simple until you encounter the reality of British housing stock. Whether it is a twisted frame in a Victorian terrace or a floor that runs out by 20mm, the 'standard' door size rarely fits straight out of the box. We almost always need to trim, scribe, and shoot in.
For years, joiners relied on electric planers or freehand circular saws, but the track saw (or plunge saw) has revolutionised door fitting. It allows for splinter-free cuts across the grain—crucial when you are taking 5mm off a pre-finished oak veneered door where mistakes cannot be sanded out.
In this review, I'll assess three options for handling door adjustments: a budget guide rail upgrade for your existing saw, a premium cordless unit for site work, and a complete kit that solves the immediate problem of getting a straight cut.
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Specs vs. The Real World
The Spec: "Splinter-Free Guards"
"The rubber strip on the track prevents all breakout and splintering on the face of the door."
This only works if the rubber is perfectly cut to your specific blade first. If you swap blades or wobble during the cut, you will still get breakout on delicate veneers. Always score the grain first.
The Spec: "Universal Adaptability"
"Guide rails claim to fit 'most' circular saws or routers."
Without a specific grooved base plate, standard circular saws will wander on a track. You typically need a dedicated track saw or a very secure adapter plate for true joinery-grade accuracy.
My Top 3 Recommendations
Three options to cover different needs and budgets
Jonikuper Aluminum Guide Rail Track For Circular Saw Woodworking Bench
Jonikuper
If you already own a decent circular saw and cannot justify the cost of a dedicated plunge saw system, this rail is a solid workaround. It is essentially a retrofit upgrade that helps guide your existing tools for straight cuts, ideal for occasional DIY door trimming.
The Good
- Extremely affordable entry into track-guided cutting
- Aluminium construction is rigid and durable
- Versatile - can be adapted for routers or standard saws
The Bad
- Short length (400mm) only good for width trimming, not height
- Require careful setup to ensure your saw base runs true
- Not a complete system - requires existing power tools
Installer Tip:
Since this is a short rail, it is perfect for trimming the bottom or top of a standard 762mm (2'6") door. However, ensure you clamp it securely to the door face and use a sacrificial board underneath to prevent breakout on the exit side.
Priced at £19.68 at the time of writing
Check Price on AmazonEvolution Power Tools R185CCSX-Li Circular Saw Cordless Track Compatible
Evolution Power Tools
For site work where trailing cables are a trip hazard, this cordless unit from Evolution is excellent. It features a brushless motor for consistent power and a cast alloy base designed specifically for tracks. It is a robust choice for the tradesman who needs mobility.
The Good
- Cordless freedom - safer in occupied homes
- Brushless motor delivers smooth power for hardwood doors
- Multi-material blade handles nails in old reclaimed timber
The Bad
- Battery and charger often sold separately
- Tracks sold separately (essential to factor into cost)
- Heavier than corded equivalents due to battery weight
Installer Tip:
When using this on efficient modern Lithium-Ion batteries, let the saw do the work. Don't force it through a solid oak fire door; keeping the revs high ensures a cleaner cut and extends battery runtime. Always have a spare battery charged for a full day of hanging doors.
Priced at £197.99 at the time of writing
Check Price on AmazonEvolution Power Tools R185CCSX Circular Saw With 1020 mm 3-Piece Track
Evolution Power Tools
This is the 'problem solver' because it comes as a complete package: saw plus 1020mm of track. It's the ideal length for trimming the tops and bottoms of doors without needing to buy extra rails. For the price, it offers remarkable value and accuracy for general joinery work.
The Good
- comes with the track included - ready to work immediately
- 1020mm track length covers all standard door widths
- Powerful 1600W motor breezing through solid timber
The Bad
- The 3-piece track needs careful assembly to stay perfectly straight
- Corded operation requires power access near the workspace
- Dust extraction port is basic compared to high-end brands
Installer Tip:
The includled track comes in three sections. When joining them, use a long straight edge (like a spirit level) to ensure they are perfectly aligned before tightening the grub screws. If the track isn't straight, your door cut won't be either.
Priced at £109.99 at the time of writing
Check Price on AmazonFrequently Asked Questions
Why use a track saw instead of a circular saw for doors?
Can I trim a door while it is still hanging?
How much should I trim off a hollow core door?
What is the best blade for cutting veneered doors?
Do I need a dust extractor?
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