Professional Guide

Best Hinge Jigs for Precision Door Fitting: 2025 Expert Review

DJ

DR Joinery

Expert Joiner & Bespoke Fittings Specialist

Published 12 December 2025

Hanging a door correctly is one of the true tests of a joiner's skill. In the past, cutting a hinge recess (or 'mortise') was done purely by eye with a sharp chisel and a mallet. Whilst I still rely on my chisels for restoration work in listed properties, a good hinge jig is indispensable for speed and consistency on modern fittings.

In York, where door frames are rarely square and timber thickness varies, having a reliable jig can mean the difference between a flush wrap-around fit and a door that binds. Whether you are fitting expensive solid Oak internal doors or replacing kitchen cabinet fronts, accuracy is paramount.

In this review, I've selected three jigs that cater to different needs: a budget-friendly option for occasionally hanging standard doors, a premium kit for cabinet joinery, and a versatile problem-solver for various door sizes.

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Specs vs. The Real World

The Spec: "Quick & Easy Setup"

The Theory

"Manufacturer claims you can clamp the jig on and start routing immediately."

The Reality

Always test on a scrap piece of timber first. Plastic jigs can flex, and if the clamp slips, you will ruin the door stile instantly.

The Spec: "Universal Fit"

The Theory

"One jig fits all hinge sizes and door thicknesses."

The Reality

Most budget jigs struggle with older, non-standard door thicknesses common in York's terraces (e.g., 32mm or 50mm). Check the specific capacity before buying.

My Top 3 Recommendations

Three options to cover different needs and budgets

Foppla Door Hinge Jig,Door Hinge Installation Kit,Sturdy Door Hinge Router Template Cabinet,Door Hinge Mounting Jig,Door Hinge Mortiser for Hinge Installation(Mixed Color)

Budget Pick
Foppla Door Hinge Jig,Door Hinge Installation Kit,Sturdy Door Hinge Router Template Cabinet,Door Hinge Mounting Jig,Door Hinge Mortiser for Hinge Installation(Mixed Color)

Foppla

For the price, the Foppla jig is a competent tool for standard internal door fitting. It is lightweight and handles the common 3 to 5-inch hinge sizes found in most modern UK homes. It is an ideal entry point if you only have a few doors to hang and cannot justify a professional metal jig.

Price£15.99 (at the time of writing)
MaterialPremium Plastic
Hinge Compatibility3-5 inch (Rounded or Square)
The Good
  • Very affordable for one-off jobs
  • Includes a self-centring drill bit (essential for straight screws)
  • Adjustable for length and thickness
The Bad
  • Plastic construction flexes if clamped too tightly
  • Not durable enough for daily trade use

Installer Tip:

Because this jig is plastic, ensure your router bit is extremely sharp. A dull bit will drag the jig rather than cut the wood, leading to an inaccurate recess. Use light passes.

Priced at £15.99 at the time of writing

Check Price on Amazon

Quick Set 35mm Concealed Hinge Jig with Built-in Screw Hole Guide, Metal Precision Cabinet Door Hinge Jig with Wider Offset from 2 to 8mm, Woodworking Cabinet Doors Mounting Tool

Quality Pick
Quick Set 35mm Concealed Hinge Jig with Built-in Screw Hole Guide, Metal Precision Cabinet Door Hinge Jig with Wider Offset from 2 to 8mm, Woodworking Cabinet Doors Mounting Tool

Gohelper

Whilst primarily for cabinet doors (concealed hinges) rather than internal room doors, this Gohelper jig is a piece of quality engineering. If you are refurbishing fitted wardrobes or a kitchen—common joinery tasks in York—this solid metal tool offers precision that plastic alternatives simply cannot match.

Price£39.99 (at the time of writing)
MaterialAll-metal body
Application35mm Concealed Cabinet Hinges
CapacityDoors up to 30mm thick
The Good
  • Solid metal construction ensures zero flex
  • Built-in clamp is robust and reliable
  • Precise adjustment for edge offset (2-8mm)
The Bad
  • Specific to 35mm concealed hinges (not for butt hinges)
  • Higher price point reflecting the build quality

Installer Tip:

The dual-axis stabiliser is excellent. When drilling for wardrobe doors, ensure you vacuum the debris out of the hole frequently; compacted sawdust can stop the jig from sitting flat for the next hole.

Priced at £39.99 at the time of writing

Check Price on Amazon

Door Hinge Jig Kit Premium Hinge Sizes Ultimate Door Hinge Jig Best Hinge Template Installation Kit Precision Door Locks Effortless Locator Cutouts

Problem-solving Pick
Door Hinge Jig Kit Premium Hinge Sizes Ultimate Door Hinge Jig Best Hinge Template Installation Kit Precision Door Locks Effortless Locator Cutouts

Garosa

This kit bridges the gap significantly well. It accommodates a massive range of hinge sizes (2-1/2 to 6 inches) and door thicknesses. This versatility is crucial when working on older properties where door dimensions might have been altered over decades of renovation.

Price£27.54 (at the time of writing)
MaterialABS Plastic
Versatility8 Hinge Sizes, 5 Door Thicknesses
The Good
  • Excellent sizing range for non-standard doors
  • Made from ABS which is tougher than standard plastic
  • Sliding mechanism is intuitive to set up
The Bad
  • Still requires careful handling compared to metal templates
  • Instructions can be a bit sparse for beginners

Installer Tip:

Use the depth adjustment on your router, not the jig, to control the rebate depth. Set it to the exact thickness of your hinge leaf plus 0.5mm for paint clearance if you are fitting pre-finished doors.

Priced at £27.54 at the time of writing

Check Price on Amazon

Frequently Asked Questions

Do I need a router to use these door hinge jigs?
Yes, for the Foppla and Garosa butt hinge jigs, you will need a handheld router with a guide bush or a bearing-guided bit. The Gohelper cabinet jig uses a drill driver. If you don't own a router, you will need to use the traditional chisel and mallet method.
Can I use these jigs on fire doors?
You can, but be extremely careful. Fire doors (FD30/FD60) have intumescent strips and specific regulations regarding hinge gaps (usually 3mm). Ensure the jig is set perfectly to maintain the certification standards. If in doubt, professional installation is recommended.
Why are plastic jigs cheaper than metal ones?
Plastic jigs are injection moulded and cheaper to produce. However, they can flex under the vibration of a powerful router. Metal jigs offer rigidity and long-term precision but cost significantly more. For a one-off DIY job, plastic is usually sufficient.
How do I deal with old layers of paint on frames in York properties?
Before using any jig on an existing frame, you must strip back the paint in the hinge area to bare wood. The jig needs a flat reference surface; layers of gloss will cause the jig to sit unevenly, resulting in a twisted hinge.

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